21 – Dissecting IT and OT Data Challenges and Solutions with Ana Kuusk

  • Updated on February 24, 2025  

Phil Seboa and Ed Fuentes invite Ana Kuusk, an authority in the industrial Internet of Things (IIoT) and automation, to share her knowledge on data integration psychology, the interplay of IT and OT, and the significance of digital twins in business. These discussions are integral for businesses navigating the complexities of a digitized operational environment.

Understanding the Psychology of Data Integration

Ana sheds light on a crucial aspect of data integration that extends beyond the technical domain: human psychology. She states, “It's understanding how to actually you need certain players at a table to actually move forward.” Data integration success relies heavily on the synergy of diverse teams, including engineers, IT professionals, and business strategists. Kuusk emphasizes the importance of understanding how these diverse teams interact with data and how these interactions can be optimized for effective communication. This psychological perspective is pivotal in bridging technological gaps, fostering a culture where data can be seamlessly integrated and strategically utilized. By aligning human elements, organizations can navigate through technological challenges more effectively, ensuring a more integrated approach to data management.

Bridging IT and OT for Optimal Data Use

The convergence of Operational Technology (OT) and Information Technology (IT) presents unique challenges, primarily due to the distinct languages and methodologies inherent to each field. Kuusk identifies the importance of cross-functional collaboration, stating, “When you actually put those people in a room together and look at the data, almost working backwards from what you want to see on the screen,” the path to integration becomes clearer. This process necessitates bringing together a diverse group of stakeholders to foster a shared understanding and create a common objective. Successful integration of IT and OT is achieved by bridging communication barriers, thereby ensuring that data goals are synchronized across departments. This alignment not only enhances data use but also boosts organizational efficacy, enabling businesses to make more informed, data-driven decisions.

Demystifying Digital Twins in Business

Digital twins, although often seen as a buzzword, hold significant potential for businesses prepared to integrate them effectively. Kuusk challenges the conventional hype by stating, “It doesn’t matter whether it’s a digital twin, Power BI dashboard… the steps you have to do and go through are essentially the same at the start.” The vital first step for any organization considering digital twins is to ensure that their foundational data systems are equipped to support this technology. By thoroughly understanding the data journey, from its initial collection to its representation in a digital twin, businesses can unlock these tools' full potential. This comprehensive approach allows for the extraction of actionable insights, ultimately driving strategic business decisions and improving operational outcomes.

Key Quote From The Episode

"When you look at the data traceability or the digital data thread from end to end from the asset to the office to a visualization dashboard, you get a holistic view." - Ana Kuusk

Key Takeaways

  • Psychological elements in data integration focus on optimizing team interactions and communications to create cohesive data strategies.
  • Bridging IT and OT necessitates cross-functional collaboration, ensuring alignment in data goals across different parts of the organization.
  • Implementing digital twins requires robust data systems that provide the groundwork for effective visualization and insight generation.

Wrap Up

Ana Kuusk’s insights highlight that IIoT integration is as much about understanding human dynamics as it is about technological advancements. She encourages businesses to develop strategies that unify communication between IT and OT while ensuring their data systems are robust enough to support the deployment of digital twins. By focusing on cross-departmental collaboration and conducting comprehensive readiness assessments of data infrastructure, organizations can better harness the power of their data assets for strategic advantage.

About the Guest

Ana Kuusk is a senior advisor at Secora and an influential figure in data integration and digital transformation, particularly in industries like mining and defense. As a fellow of the Australian Computer Society and the International Society for Engineering Asset Management, along with an adjunct position at the University of South Australia's Industrial AI Research Centre, Ana is at the forefront of shaping asset management and industrial automation practices.

Phil Seboa

Host

Phil Seboa is an automation enthusiast with a passion for Industry 4.0 and IIoT, with a background in Electrical and Automation. He has worked on projects ranging from electric motor modifications to high voltage transformer solutions for the Australian Power Grid. As a Sales Engineer at Phoenix Contact, Phil gained expertise in edge technology, automation, power reliability, and control systems. Currently, he is excited about the Ignition software platform's potential in the industrial sector and explores home automation using IIoT infrastructure. Committed to continuous learning, Phil actively engages with the automation community, sharing his knowledge and insights. Fun fact: Phil once drove a football team to a sponsored event at Wembley Arena and scored a goal on the pitch.

Ed Fuentes

Host

Ed Fuentes is an industrial automation expert with over 30 years of experience, currently a Technical Sales Executive at Inductive Automation Australia. He leverages Industry 4.0 technology to drive digital transformation in the Australian manufacturing sector. Ed has held key roles at ATS Global and Rockwell Automation, specializing in account management and technical sales. He holds a Bachelor of Engineering and a Post Graduate Diploma in Business Management from Swinburne University of Technology, and is certified in Ignition Core 8.1 and as a Cisco Certified Network Associate. Dedicated to continuous learning, Ed actively participates in industry communities. Outside work, he enjoys exploring culinary places, talking to chefs, and entertaining friends and family with his BBQ skills.

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